For flexible metering with excellent process reliability in the medium pressure range.
The hydraulic diaphragm metering pump HYDRO with its HP2a, HP3a and HP4a product ranges forms an integrated product range with stroke lengths of 15 or 20 mm. This covers the capacity range from 3 to 1450 l/h at 100 – 7 bar. A wide range of drive versions is available for use in areas at risk from explosion with ATEX certification. The Hydro product range is designed to comply with API 675 among others.
Your benefits
Excellent process safety and reliability:
- PTFE multi-layer diaphragm with integral diaphragm rupture warning system
- Integral hydraulic relief valve
- Metering reproducibility is better than ± 1% within the 20-100% stroke volume range under defined conditions and with proper installation
Excellent flexibility:
- The modular construction with single and double head versions permits a wide range of applications, with the double head designs being operated in push-pull mode
- It is possible to combine up to 5 metering units, even with different pump capacities, in multiple pump systems
- 5 different gear ratios are available
Technical Details
- Stroke length: 15 mm (HP2a, HP3a), 20 mm (HP4a)
- Rod force: 2000 N (HP2a), 4200 N (HP3a), 5800 N (HP4a)
- Stroke volume adjustment range: 0 – 100%
- Stroke volume adjustment: manually using scaled rotary dial (optionally with electric actuator or control drive)
- Metering reproducibility is better than ± 1% in the 20 to 100% stroke volume range under defined conditions and with correct installation
- PTFE multi-layer diaphragm with electrical diaphragm rupture warning / signalling system via a contact
- Integrated hydraulic relief and bleed valve
- Wetted materials: PVDF, PTFE+25% carbon, stainless steel 1.4571, Hastelloy C.
- A wide range of drive versions is available: Three-phase or 1-phase AC motor, motors for use in areas at risk from explosion, different flange designs for use of customer-specific motors
- Degree of protection: IP 55
Hydraulic Diaphragm Metering Pump HYDRO HP2a
Technical data for HYDRO HP2a
Type | Capacity at max. back pressure with 1500 rpm motor at 50 Hz | Capacity at max. back pressure at 60 Hz | Suction lift | Perm. pre-pressure suction side | Suction / discharge side connector | Shipping weight | Plunger Ø |
|---|
|
| Max. stroke rate |
| Max. stroke rate | | | | | |
|---|
| l/h | bar | ml/stroke | Strokes/min | psi | l/h/gph (US) | Strokes/min | m WC | bar | G-DN | kg | mm |
|---|
* SST version with double ball valve, valve connector on the suction-discharge side with female thread Rp 1/4 and male thread G 3/4 - DN 10 |
** HV design with G1 - DN 15 connector |
100003 * | 3 | 100 | 3.0 | 60 | 1,450 | 3.6/1.0 | 72 | 3.0 | 5 | Rp 1/4 | 31 | 16 |
100006 * | 6 | 100 | 3.0 | 125 | 1,450 | 7.0/1.8 | 150 | 3.0 | 5 | Rp 1/4 | 31 | 16 |
100007 * | 7 | 100 | 3.0 | 150 | 1,450 | 8.0/2.1 | 180 | 3.0 | 5 | Rp 1/4 | 31 | 16 |
100009 * | 9 | 100 | 3.0 | 187 | 1,450 | 11.0/2.9 | 224 | 3.0 | 5 | Rp 1/4 | 31 | 16 |
100010 * | 10 | 100 | 3.0 | 212 | - | - | - | 3.0 | 5 | Rp 1/4 | 31 | 16 |
064007 | 7 | 64 | 3.8 | 60 | 928 | 8.4/2.2 | 72 | 3.0 | 5 | G 3/4-10 | 31 | 18 |
064015 | 15 | 64 | 3.8 | 125 | 928 | 18.0/4.8 | 150 | 3.0 | 5 | G 3/4-10 | 31 | 18 |
064018 | 18 | 64 | 3.8 | 150 | 928 | 21.0/5.5 | 180 | 3.0 | 5 | G 3/4-10 | 31 | 18 |
064022 | 22 | 64 | 3.8 | 187 | 928 | 26.0/6.9 | 224 | 3.0 | 5 | G 3/4-10 | 31 | 18 |
064025 | 25 | 64 | 3.8 | 212 | - | - | - | 3.0 | 5 | G 3/4-10 | 31 | 18 |
040014 | 14 | 40 | 5.7 | 60 | 580 | 16.8/4.4 | 72 | 3.0 | 5 | G 3/4-10 | 31 | 22 |
040029 | 29 | 40 | 5.7 | 125 | 580 | 34.8/9.2 | 150 | 3.0 | 5 | G 3/4-10 | 31 | 22 |
040035 | 35 | 40 | 5.7 | 150 | 580 | 42.0/11.1 | 180 | 3.0 | 5 | G 3/4-10 | 31 | 22 |
040044 | 44 | 40 | 5.7 | 187 | 580 | 52.8/13.9 | 224 | 3.0 | 5 | G 3/4-10 | 31 | 22 |
040050 | 50 | 40 | 5.7 | 212 | 580 | - | - | 3.0 | 5 | G 3/4-10 | 31 | 22 |
025019 ** | 19 | 25 | 7.9 | 60 | 362 | 23.0/6.1 | 72 | 3.0 | 5 | G 3/4-10 | 31 | 26 |
025040 ** | 40 | 25 | 7.9 | 125 | 362 | 48.0/12.7 | 150 | 3.0 | 5 | G 3/4-10 | 31 | 26 |
025048 ** | 48 | 25 | 7.9 | 150 | 362 | 58.0/15.3 | 180 | 3.0 | 5 | G 3/4-10 | 31 | 26 |
025060 ** | 60 | 25 | 7.9 | 187 | 362 | 72.0/19.0 | 224 | 3.0 | 5 | G 3/4-10 | 31 | 26 |
025068 ** | 68 | 25 | 7.9 | 212 | - | - | - | 3.0 | 5 | G 3/4-10 | 31 | 26 |
PVDF version max. 25 bar, PTFE + 25 % carbon; PTFE max.16 bar
Wetted materials for HYDRO HP2a
Identity code of material | Dosing head | Connection on suction/discharge side | Seals/ball seat | Balls |
|---|
* Not for areas at risk from explosion |
HCT | Hastelloy C | Hastelloy C | PTFE/Hastelloy C | Ceramic |
PVT * | PVDF | PVDF | PTFE/PTFE | Ceramic |
SST | Stainless steel 1.4571/1.4404 | Stainless steel 1.4581 | PTFE/stainless steel 1.4404 | Ceramic |
TTT | PTFE + 25% carbon | PVDF (polyvinylidene fluoride) | PTFE/PTFE | Ceramic |
Motor data for HYDRO HP2a
| Identity code specification | | Power supply | | | Remarks |
| S | 3-phase, IP 55* | 230 V/400 V
265 V/460 V | 50 Hz
60 Hz | 0.37 kW
| |
| T | 3-phase, IP 55* | 230 V/400 V
265 V/460 V | 50 Hz
60 Hz | 0.37 kW
| With PTC, speed control range 1:5 |
| R | 3-phase, IP 55* | 230 V/400 V | 50/60 Hz | 0.37 kW | With PTC, speed control range 1:20 with external fan 1-phase 230 V; 50/60 Hz |
| V0 | 1-phase, IP 55* | 230 V ±10% | 50/60 Hz | 0.37 kW | Variable speed motor with integrated frequency converter |
| L1 | 3-phase, II 2G Ex eb IIC T3 Gb | 220 – 240 V/380 – 420 V | 50 Hz | 0.37 kW | On request |
| L2 | 3-phase, II 2G Ex de IIC T4 Gb | 220 – 240 V/380 – 420 V | 50 Hz | 0.37 kW | With PTC, speed control range 1:5 |
| P1 | 3-phase, II 2G Ex e II T3 | 254 – 277 V/440 – 480 V | 60 Hz | 0.37 kW | On request |
| P2 | 3-phase, II 2G Ex de IIC T4 | 254 – 277 V/440 – 480 V | 60 Hz | 0.37 kW | With PTC, speed control range 1:5 |
| V2 | 3-phase, II 2G Ex db IIC T4...T6 Gb | 400 V ± 10 % | 50/60 Hz | 0.55 kW | Ex-variable speed motor with integrated frequency converter, available on request |
* Three-phase motor according to IEC 60034-1
Motor data sheets can be requested for more information. Versions 265/460V - 60Hz, special motors or special motor flanges are available on request.
The motors are designed in accordance with the Eco Design Directive 2009/125/EC.
Information for use in areas at risk from explosion
Only use pumps with the appropriate labelling in line with the ATEX Directive 2014/34/EC in premises at risk from explosion. Ensure that the explosion group, category and degree of protection specified on the label correspond to or are superior to the conditions prevalent in the intended application.
Hydraulic Diaphragm Metering Pump HYDRO HP3a
Technical data for HYDRO HP3a
Type | Capacity at max. back pressure with 1500 rpm motor at 50 Hz | Capacity at max. back pressure at 60 Hz | Suction lift | Perm. pre-pressure suction side | Suction / discharge side connector | Shipping weight | Plunger Ø |
|---|
|
| Max. stroke rate |
| Max. stroke rate | | | | | |
|---|
| l/h | bar | ml/stroke | Strokes/min | psi | l/h/gph (US) | Strokes/min | m WC | bar | G-DN | kg | mm |
|---|
* SST version with double ball valve, valve connector on the suction/discharge side with female thread Rp 3/8, male thread G 3/4-DN 10 |
** HV design (SST only) with G 1 - DN 15 connector |
*** HV design (SST only) with 1 1/4” - DN 20 connector |
100010 | 10 | 100 | 5.7 | 60 | 1,450 | 12/3.2 | 72 | 3.0 | 5 | Rp 3/8-10 | 41 | 22 |
100021 * | 21 | 100 | 5.7 | 125 | 1,450 | 25/6.6 | 150 | 3.0 | 5 | Rp 3/8-10 | 41 | 22 |
100025 * | 25 | 100 | 5.7 | 150 | 1,450 | 30/7.9 | 180 | 3.0 | 5 | Rp 3/8-10 | 41 | 22 |
100031 * | 31 | 100 | 5.7 | 187 | 1,450 | 37/9.8 | 224 | 3.0 | 5 | Rp 3/8-10 | 41 | 22 |
100035 * | 35 | 100 | 5.7 | 212 | 1,450 | - | - | 3.0 | 5 | Rp 3/8-10 | 41 | 22 |
064019 ** | 19 | 64 | 7.9 | 60 | 928 | 23/6.1 | 72 | 3.0 | 5 | G 3/4-10 | 41 | 26 |
064040 ** | 40 | 64 | 7.9 | 125 | 928 | 48/12.7 | 150 | 3.0 | 5 | G 3/4-10 | 41 | 26 |
064048 ** | 48 | 64 | 7.9 | 150 | 928 | 58/15.3 | 180 | 3.0 | 5 | G 3/4-10 | 41 | 26 |
064060 ** | 60 | 64 | 7.9 | 187 | 928 | 72/19.0 | 224 | 3.0 | 5 | G 3/4-10 | 41 | 26 |
064068 ** | 68 | 64 | 7.9 | 212 | 928 | - | - | 3.0 | 5 | G 3/4-10 | 41 | 26 |
040029 *** | 29 | 40 | 12.0 | 60 | 580 | 35/9.2 | 72 | 3.0 | 5 | G 1-15 | 41 | 32 |
040062 *** | 62 | 40 | 12.0 | 125 | 580 | 74/19.7 | 150 | 3.0 | 5 | G 1-15 | 41 | 32 |
040074 *** | 74 | 40 | 12.0 | 150 | 580 | 89/23.5 | 180 | 3.0 | 5 | G 1-15 | 41 | 32 |
040092 *** | 92 | 40 | 12.0 | 187 | 580 | 110/29.2 | 224 | 3.0 | 5 | G 1-15 | 41 | 32 |
040105 *** | 105 | 40 | 12.0 | 212 | 580 | - | - | 3.0 | 5 | G 1-15 | 41 | 32 |
025048 *** | 48 | 25 | 17.0 | 60 | 362 | 58/15.3 | 72 | 3.0 | 5 | G 1-15 | 41 | 38 |
025100 *** | 100 | 25 | 17.0 | 125 | 362 | 120/31.7 | 150 | 3.0 | 5 | G 1-15 | 41 | 38 |
025120 *** | 120 | 25 | 17.0 | 150 | 362 | 144/38.0 | 180 | 3.0 | 5 | G 1-15 | 41 | 38 |
025150 *** | 150 | 25 | 17.0 | 187 | 362 | 180/47.6 | 224 | 3.0 | 5 | G 1-15 | 41 | 38 |
025170 *** | 170 | 25 | 17.0 | 212 | 362 | - | - | 3.0 | 5 | G 1-15 | 41 | 38 |
PVDF version max. 25 bar, PTFE + 25 % carbon; PTFE max.16 bar
SST version with double ball valve, valve connector on the suction/discharge side with female thread Rp 3/8, male thread G 3/4-DN 10
Wetted materials for HYDRO HP3a
Identity code of material | Dosing head | Connection on suction/discharge side | Seals/ball seat | Balls |
|---|
* Not for areas at risk from explosion |
HCT | Hastelloy C | Hastelloy C | PTFE/Hastelloy C | Ceramic |
PVT * | PVDF | PVDF | PTFE/PTFE | Ceramic |
SST | Stainless steel 1.4571/1.4404 | Stainless steel 1.4581 | PTFE/ZrO2 (DN 15/DN20 stainless steel 1.4404) | Ceramic |
TTT | PTFE + 25% carbon | PVDF (polyvinylidene fluoride) | PTFE/PTFE | Ceramic |
Motor data for HYDRO HP3a
| Identity code specification | | Power supply | | | Remarks |
| S | 3-phase, IP 55* | 230 V/400 V
265 V/460 V | 50 Hz
60 Hz | 0.75 kW
| |
| T | 3-phase, IP 55* | 230 V/400 V
265 V/460 V | 50 Hz
60 Hz | 0.75 kW
| With PTC, speed control range 1:5 |
| R | 3-phase, IP 55* | 230 V/400 V | 50/60 Hz | 0.75 kW | With PTC, speed control range 1:20 with external fan 1-phase 230 V; 50/60 Hz |
| V0 | 1-phase, IP 55* | 230 V ±10% | 50/60 Hz | 0.75 kW | Variable speed motor with integrated frequency converter |
| L1 | 3-phase, II 2G Ex eb IIC T3 Gb | 220 – 240 V/380 – 420 V | 50 Hz | 0.75 kW | On request |
| L2 | 3-phase, II 2G Ex de IIC T4 | 220 – 240 V/380 – 420 V | 50 Hz | 0.75 kW | With PTC, speed control range 1:5 |
| P1 | 3-phase, II 2G Ex e II T3 | 254 – 277 V/440 – 480 V | 60 Hz | 0.75 kW | On request |
| P2 | 3-phase, II 2G Ex de IIC T4 | 254 – 277 V/440 – 480 V | 60 Hz | 0.75 kW | With PTC, speed control range 1:5 |
| V2 | 3-phase, II 2G Ex db IIC T3...T6 Gb | 400 V ± 10 % | 50/60 Hz | 0.75 kW | Ex-variable speed motor with integrated frequency converter, available on request |
* 3-phase AC motor in accordance with IEC 60034-1
Motor data sheets can be requested for more information. 265/460V - 60Hz versions, special motors or special motor flanges are available on request.
The motors are designed in compliance with the Ecodesign Directive 2009/125/EC.
Information for use in areas at risk from explosion
Only use pumps with the appropriate labelling in line with the ATEX Directive 2014/34/EC in premises at risk from explosion. Ensure that the explosion group, category and degree of protection specified on the label correspond to or are superior to the conditions prevalent in the intended application.
Hydraulic Diaphragm Metering Pump HYDRO HP4a
Technical data for HYDRO HP4a
Type | Capacity at max. back pressure with 1500 rpm motor at 50 Hz | Capacity at max. back pressure at 60 Hz | Suction lift | Perm. pre-pressure suction side | Suction / discharge side connector | Shipping weight | Plunger Ø |
|---|
|
| Max. stroke rate |
| Max. stroke rate | | | | | |
|---|
| l/h | bar | ml/stroke | Strokes/min | psi | l/h/gph (US) | Strokes/min | m WC | bar | G-DN | kg | mm |
|---|
400071 | 71 | 40 | 25.1 | 71 | 580 | 85/22 | 86 | 3 | 1 | G 1 1/2-25 | 69 | 40 |
400105 | 105 | 40 | 25.1 | 103 | 580 | 126/33 | 124 | 3 | 1 | G 1 1/2-25 | 69 | 40 |
400140 | 140 | 40 | 25.1 | 136 | 580 | 168/44 | 164 | 3 | 1 | G 1 1/2-25 | 69 | 40 |
400190 | 190 | 40 | 25.1 | 188 | 580 | 188/49 | 225 | 3 | 1 | G 1 1/2-25 | 69 | 40 |
400220 | 220 | 40 | 25.1 | 214 | 580 | - | - | 3 | 1 | G 1 1/2-25 | 69 | 40 |
250130 | 130 | 25 | 42.4 | 71 | 363 | 155/41 | 86 | 3 | 1 | G 1 1/2-25 | 69 | 52 |
250190 | 190 | 25 | 42.4 | 103 | 363 | 230/61 | 124 | 3 | 1 | G 1 1/2-25 | 69 | 52 |
250250 | 250 | 25 | 42.4 | 136 | 363 | 300/79 | 164 | 3 | 1 | G 1 1/2-25 | 69 | 52 |
250350 | 350 | 25 | 42.4 | 188 | 363 | 420/111 | 225 | 3 | 1 | G 1 1/2-25 | 69 | 52 |
250400 | 400 | 25 | 42.4 | 214 | - | - | - | 3 | 1 | G 1 1/2-25 | 69 | 52 |
160210 | 210 | 16 | 62.3 | 71 | 232 | 250/66 | 86 | 3 | 1 | G 1 1/2-25 | 76 | 63 |
160300 | 300 | 16 | 62.3 | 103 | 232 | 360/95 | 124 | 3 | 1 | G 1 1/2-25 | 76 | 63 |
160400 | 400 | 16 | 62.3 | 136 | 232 | 480/127 | 164 | 3 | 1 | G 1 1/2-25 | 76 | 63 |
160550 | 550 | 16 | 62.3 | 188 | 232 | 660/174 | 225 | 3 | 1 | G 1 1/2-25 | 76 | 63 |
160625 | 625 | 16 | 62.3 | 214 | - | - | - | 3 | 1 | G 1 1/2-25 | 76 | 63 |
100330 | 330 | 10 | 100.4 | 71 | 145 | 400/106 | 86 | 3 | 1 | G 2-32 | 87 | 80 |
100480 | 480 | 10 | 100.4 | 103 | 145 | 580/153 | 124 | 3 | 1 | G 2-32 | 87 | 80 |
100635 | 635 | 10 | 100.4 | 136 | 145 | 760/201 | 164 | 3 | 1 | G 2-32 | 87 | 80 |
100880 | 880 | 10 | 100.4 | 188 | 145 | 1,050/277 | 225 | 3 | 1 | G 2-32 | 87 | 80 |
101000 | 1,000 | 10 | 100.4 | 214 | - | - | - | 3 | 1 | G 2-32 | 87 | 80 |
070465 | 465 | 7 | 138.7 | 71 | 102 | 560/148 | 86 | 3 | 1 | G 2 1/4-40 | 96 | 94 |
070670 | 670 | 7 | 138.7 | 103 | 102 | 805/213 | 124 | 3 | 1 | G 2 1/4-40 | 96 | 94 |
070890 | 890 | 7 | 138.7 | 136 | 102 | 1,070/283 | 164 | 3 | 1 | G 2 1/4-40 | 96 | 94 |
071230 | 1,230 | 7 | 138.7 | 188 | 102 | 1,450/383 | 225 | 3 | 1 | G 2 1/4-40 | 96 | 94 |
071400 | 1,400 | 7 | 138.7 | 214 | - | - | - | 3 | 1 | G 2 1/4-40 | 96 | 94 |
PVDF version max. 25 bar, PTFE + 25 % carbon; PTFE max.10 bar
Wetted materials for HYDRO HP4a
Identity code of material | Dosing head | Connection on suction/discharge side | Seals | Valve seats | Valve balls up to DN 25 | Valve plates/valve springs |
|---|
* Not for areas at risk from explosion |
HCT | Hastelloy C | Hastelloy C | PTFE | PTFE | Hastelloy C | Hastelloy C/E-CTFE |
PVT * | PVDF | PVDF | PTFE | PTFE | Glass | Ceramic/E-CTFE |
SST | Stainless steel 1.4404 | Stainless steel 1.4404 | PTFE | PTFE | Stainless steel 1.4401 | Stainless steel 1.4404/Hastelloy C |
TTT | PTFE + 25% carbon | PVDF (polyvinylidene fluoride) | PTFE | PTFE | Glass | Ceramic/E-CTFE |
Motor data for HYDRO HP4a
| Identity code specification | | Power supply | | | Remarks |
| S | 3-phase, IP 55* | 230 V/400 V
265 V/460 V | 50 Hz
60 Hz | 1.1 kW
| |
| T | 3-phase, IP 55* | 230 V/400 V
265 V/460 V | 50 Hz
60 Hz | 1.1 kW
| With PTC, speed control range 1:5 |
| R | 3-phase, IP 55* | 230 V/400 V | 50/60 Hz | 1.5 kW | With PTC, speed control range 1:20 with external fan 1-phase 230 V; 50/60 Hz |
| V0 | 3-phase, IP 55* | 400 V | 50/60 Hz | 1.5 kW | Variable speed motor with integrated frequency converter |
| L1 | 3-phase, II 2G Ex e II T3 | 220 – 240 V/380 – 420 V | 50 Hz | 1.1 kW | On request |
| L2 | 3-phase, II 2G Ex de IIC T4 Gb | 220 – 240 V/380 – 420 V | 50 Hz | 1.1 kW | With PTC, speed control range 1:5 |
| P1 | 3-phase, II 2G Ex e II T3 | 254 – 277 V/440 – 480 V | 60 Hz | 1.1 kW | On request |
| P2 | 3-phase, II 2G Ex de IIC T4 | 254 – 277 V/440 – 480 V | 60 Hz | 1.1 kW | With PTC, speed control range 1:5 |
| V2 | 3-phase, II 2G Ex de IIC T4 | 400 V ± 10 % | 50/60 Hz | 1.5 kW | Ex-variable speed motor with integrated frequency converter, available on request |
* 3-phase AC motor in accordance with IEC 60034-1
Motor data sheets can be requested for more information. 265/460V - 60Hz versions, special motors or special motor flanges are available on request.
The motors are designed in compliance with the Ecodesign Directive 2009/125/EC.
Information for use in areas at risk from explosion
Only use pumps with the appropriate labelling in line with the ATEX Directive 2014/34/EC in premises at risk from explosion. Ensure that the explosion group, category and degree of protection specified on the label correspond to or are superior to the conditions prevalent in the intended application.
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